The processing plant from Karmalung plans to put into operation a tomato paste blending line,
processing raw material is concentrated tomato paste, the required capacity is 500kg per hour,
and the finished product is packaged in 70g sachets.
CUSTOMER PAIN POINT
-- The customer has no technical team or clear production process.
-- The customer would like to know how to quickly operate the ketchup blending line equipment if no technical team can be set to Camaroon for the moment.
--According to the capacity and packaging requirements provided by the customer, Chase engineers customize the production process.
The whole line of equipment includes extraction, blending, sterilization, filling, conveying, post-sterilization and CIP cleaning systems.
-- The pumping system, which can automatically transfer the tomato paste concentrate to the blending tank.
-- The total capacity of the two blending tanks is 1000L. The one-meter operating platform and semi-flip-top tank structure make it easy for workers to move up and down, observe the stirring situation and add blending ingredients at any time.
-- Casing type sterilizer, after setting the sterilization temperature, can automatically complete the sterilization process.
Equipment configuration of the unqualified reflux device, can ensure that the sterilization temperature of the material are to reach the set value.
-- Small bag packaging machine, the specifications can be set between 10-100g, the equipment is fully automatic to complete the discharge, filling, sealing and coding process.
The conveyor belt can transport the packaged ketchup to the material frame.
-- Water bath sterilizer, sterilization tank sterilization, cooling tank cooling, the configuration of the traveling car
can help the material frame between the two tanks to transport, reduce the amount of worker labor.
-- CIP cleaning system, can be acid and alkali cleaning and high temperature disinfection of the equipment,
can ensure the safety and hygiene of the internal equipment without dead ends.
-- All the equipment of the tomato paste blending line is simple and easy to operate with push-button type.
Combined with the equipment manual and instructional video provided by Shanghai Chase, workers can quickly master the entire line operation process.
-- In addition, all equipment parts are made of famous brands, such as Spiesak's steam valve set and Siemens' operating system,
which can effectively extend the service life of the equipment.
-- This small ketchup blending line has been assembled and commissioned in the Chase workshop to confirm the smooth operation of the line.
-- In addition, all the pipes are labeled and can be assembled quickly by aligning the label numbers.
Operation manuals and pipe connection videos have been provided to Karmalong customers to familiarize them with the whole line in advance.
-- We will continue to provide technical support to our customers online.