Application Scope

• Fruit Juices, Fruit Pulps, and Jams: Such as NFC fruit and vegetable juices, concentrated fruit juices, jams, etc. Can be filled at low temperatures, effectively preserving the nutrients and flavors of the products.

• Dairy Products: Such as milk, yogurt, dairy beverages, etc. Can increase the product's concentration and extend its shelf - life.

• Syrups and Additives: Such as syrups, emulsifiers, thickeners, etc. Can efficiently remove moisture and increase product concentration.

• Edible Oils: Such as olive oil, peanut oil, etc. Ensure product hygiene and safety.

• Other Foods: Such as wine, medicinal liquids, concentrated seasonings, etc.

Technical Parameters

• Flow Range: ≤ 0.5 - 5T/H

• Filling Precision: ± 0.5% of the filling volume

• Bag Mouth Requirements: Common mouth/butterfly - shaped mouth (customized as required)

• Filling Capacity: 200 - 450 bags/H (calculated based on 2L bags)

• Compressed Air Demand: 6 - 8bar, 18m³/H

• Food - grade Steam Demand: 2 - 4bar, 60Kg/h

• Installed Capacity: 2kw, 380VAC - 50HZ

Technical Upgrades

1. Bag - Discharging Method Upgrade: The original front - discharging bag method has been upgraded to a roller - sliding bag - discharging method. This significantly improves operational convenience and increases work efficiency by approximately 25%.

2. CIP Working Mode Upgrade: The original manual - connection CIP mode has been upgraded to a one - button automatic CIP mode. This improvement simplifies the equipment operation method and reduces the difficulty for operators during the connection process.

3. Flow Calculation Algorithm Upgrade: A more reasonable flow calculation method has been adopted, enabling the equipment to adapt to a wider range of feeding flow and compressed - air pressure, thus effectively improving filling precision.

4. Maintenance Upgrade: All operating components of the equipment have undergone maintenance - free upgrades, which not only reduce maintenance costs but also decrease the complexity of maintenance.

Equipment Features

1. System Composition: The equipment is composed of eight major systems: aseptic filling, weight measurement, CIP self - cleaning, SIP self - disinfection, temperature regulation, human - machine interface and PLC control, roller conveying, and operation platform.

2. High Filling Precision: It adopts German KROHNE or E + H flow meters, which provide stable measurement and high precision. The filling error can be ≤ 0.5%.

3. Efficient Filling System: High degree of automation, can be operated by a single person. The bag is discharged within 2 seconds after filling. The BIB double - head aseptic filling machine alternates for continuous filling, preventing material backflow, avoiding repeated sterilization from affecting product taste and quality, and improving the utilization rate of the sterilizer.

4. Strong Versatility: After a complete upgrade, the equipment now supports two types of bag sizes. Quick switching can be achieved simply by changing the mold, making it highly versatile and able to flexibly meet diverse production needs.

5. Aseptic Environment Assurance: The aseptic chamber is sterilized by steam, maintaining a positive - pressure environment of 90 - 100°C to prevent outside air from entering. The temperature detector monitors in real - time. When the temperature is too low, the equipment automatically stops filling and alarms.

6. Easy to Clean: Equipped with a CIP self - cleaning system and a SIP self - disinfection system. With one - button operation, the equipment can be thoroughly cleaned and disinfected without disassembly, facilitating operation and maintenance and ensuring the equipment's cleanliness and normal operation.

7. Filling Safety Design: The filling head is equipped with a cap - pulling confirmation system, ensuring automatic filling only after the aseptic cap is correctly pulled open, preventing the aseptic chamber from being contaminated by the product.

8. Efficient Production: Equipped with an advanced roller - type automatic bag - feeding device, which significantly reduces labor costs and improves production efficiency, effectively meeting large - scale production requirements.

9. Condensate Drainage: A vacuum system is used in the filling chamber to suck out condensate and contaminants.

10. Material Standards: The equipment frame is made of SUS304 stainless steel. Pipes and valves in contact with the material are made of 316L stainless steel. The filling hose complies with FDA certification.