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The tubular sterilizer is a device that uses high - temperature steam to sterilize liquid food. It is mainly composed of a steam system, a material system, a hot water system, and a cooling system. Its core component is the tubular heat exchanger. Through the heat exchange between steam and materials inside the tubes, it realizes the rapid heating and cooling of materials, achieving the purpose of sterilization.
This equipment is widely used in industries such as food, pharmaceuticals, and chemicals, and is especially suitable for the sterilization treatment of liquid foods such as milk, fruit juices, tea beverages, milk - containing beverages, tomato sauces, and seasonings.
The tubular sterilizer is suitable for the sterilization treatment of various liquid foods, specifically including but not limited to the following categories:
Dairy products: Such as milk, formulated milk, yogurt, cream, etc.
Beverages: Such as fruit juices, tea beverages, plant protein beverages, soy milk beverages, pulp beverages, blended drinks, health drinks, etc.
Seasonings: Such as soy sauce, vinegar, etc.
Syrups and Sweeteners: Such as syrup, oligofructose, xylitol, etc.
Others: Such as beer, wine, ice - cream mix, artificial cream, milk foam (for beverages) and other high - viscosity liquid foods.
Pasteurizer (Low - temperature Sterilizer)
Sterilization Temperature: Ranges from 63°C to 90°C.
Sterilization Time: Usually relatively long, such as 30 minutes.
Application Scope: Suitable for heat - sensitive foods like milk and fruit juices, which can maintain the original flavor and nutrition of the products.
Characteristics: It has a good sterilization effect, but cannot completely kill all microorganisms, especially spores. Therefore, low - temperature storage is required.
Ultra - high - temperature Sterilizer (UHT Sterilizer)
Sterilization Temperature: Ranges from 135°C to 150°C.
Sterilization Time: Extremely short, such as 2 to 8 seconds.
Application Scope: Suitable for producing foods with a long shelf - life, such as milk and fruit juice beverages.
Characteristics: It can completely kill microorganisms in food, including spores, in a short time, and maximally preserve the nutrients and flavor of the products.
High-efficiency and energy conservation: the unique heat recovery system can recover over 90% of the heat energy, significantly reduce the energy consumption and improve the production efficiency.
High degree of automation: equipped with advanced PLC control system and human-computer interaction interface, it can realize automatic control and recording of sterilization process, including accurate regulation and control of temperature, pressure, flow and other parameters, so as to ensure the stability of production process and the consistency of product quality.
Good bactericidal effect: Through accurate temperature control and reasonable process design, it can effectively kill harmful microbes in the materials, while retaining the nutrients and flavor of the product to the maximum extent.
Strong adaptability: the heat exchange tube adopts corrugated tube design, with high heat transfer coefficient and is not easy to scale, and can operate continuously for a long time. The equipment is applicable to materials with different viscosities and containing particles or fibers, with wide application range.
Convenient cleaning: CIP (CIP) and SIP (CIP) systems are provided, which can realize automatic cleaning and disinfection of equipment, reduce the workload of manual cleaning and the use of cleaning agent, and reduce the production cost.
High safety: all system accessories shall be products with good performance and high reliability, such as Schneider relay, ADECO cylinder, Spesteam valve group, etc., to ensure the safety and stability of equipment operation. At the same time, the equipment is equipped with pressure protection measures and alarm system, which can timely find and handle abnormal conditions.
Good material: the part contacting with the material is made of high-quality stainless steel, with strong corrosion resistance, meeting the food hygiene standards, and ensuring the safety of the product and the service life of the equipment.