Mango Processing Line

Shanghai Chase, as a professional mango processing production line equipment manufacturer, provides services including consulting, research and development, production, sales and after-sales service in one, and specially focuses on mango processing lines. From fresh mangoes to purée, concentrate, and NFC juice, Shanghai Chase delivers one-stop turnkey plant solutions.

The Shanghai Chase mango processing line is designed for different mango varieties and ripeness levels, covering de-stoning, crushing, pulping, refining, evaporation, sterilization, and aseptic filling. The line can be flexibly configured according to customer needs, with a typical capacity range of 3–10T/h.

• Mango purée
• Mango concentrate
• NFC mango juice

• Proven expertise: Nearly 20 years in fruit processing, with multiple mango projects delivered
• Energy efficiency: >80% heat recovery, combined with water recycling and unique insulation system
• Patented technology: Patented de-stoning and crushing process for higher juice and purée yield
• Flexible process: Supports mango purée, concentrate, and NFC juice production
• Capacity range: 3–10T/h, customizable to client plant requirements
• Global references: Proven projects in Southeast Asia, Africa, and the Americas

• Raw mango intake & washing
• De-stoning & crushing (patented process)
• Pulping & refining
• Evaporation & concentration (Brix 65–70°, with aroma recovery)
• Sterilization (UHT/pasteurization)
• Aseptic drum/BIB filling
• Secondary packaging (bottles, cans, etc.)

The mango processing production line provided by Shanghai Chase sets up a multi-stage cleaning process for the dirt and black spots on mango skin. The processed mango after full cleaning has better taste and brighter color. The sterilization and aseptic filling process enables the finished products to be stored and transported at room temperature with a shelf life of up to 12 months, saving the cost of cold chain transportation for you.

1. Receiving, washing and sorting system: washing sorting and transportation of fresh mangoes

--Mangoes are placed in a foam washing machine, where the surface of the fruit is cleaned by immersion in water and with the help of a foam generating system. The fruits are then rinsed with fresh water in an elevator and brought to the sorting operation.

--Waste and sand sink to the bottom and are discharged through our special design. The brushing machine is designed and produced according to the technology of tuber processing machinery. The surface of the mango is cleaned by means of roller brushes and jets of water, while the mango is conveyed forward by the slow rotation of the brushes.

--Rotten and unripe fruits must be discarded in order to ensure the best quality of the final product.The Chase Universal Sorting Line allows for efficient inspection of the fruits by allowing them to rotate slowly on a roller belt conveyor in full view of the operator.

--The machine is equipped with a trash conveyor system that feeds trash directly into the tank.

2. Chopping and refining systems: fruit puree extraction and refining

--Mango destoner suitable for mango processing. It has a capacity of up to 5 tons/hour of fresh fruit and is capable of processing hard and large fruits without serious yield losses.

--To realize the perfect separation of puree and peel, Chase adopts high-precision pulper, refiner and turbo extractor for processing. The machine can be equipped with optional frequency converter and inert gas injection device, which is suitable for speed regulation and protects the product from oxidation.

--Speed up to 1470 rpm, which can generate large centrifugal force and increase the juice yield. All blades have passed dynamic balance test, low noise and smooth running.

3,Falling film evaporator system: evaporation and concentration of mango juice

--The end product of our mango processing line may be a natural puree or a concentrated puree.

--In the first case, the natural puree is fed into a degasser to remove air from the product to extend the shelf life. Deaeration is carried out under vacuum by atomization to avoid oxidation. Aroma vapors can be condensed and reintroduced directly into the product through the aroma recovery unit supplied with the degasser.

-In case of concentrated stock, the refined stock is pumped into a thin film continuous evaporator. The versatility of our sweep evaporators is truly unrivaled: they can easily handle low or high pulp juices, delicate or heat-resistant juices, as well as low or high viscosity juices. Residence times are minimal and concentration is achieved in a single channel.

4, UHT sterilization and aseptic filling system: high temperature sterilization and aseptic bag filling for mango juice, mango pulp, mango blended drinks

--Mango puree concentration, which can be sterilized or pasteurized by means of a tube heat exchanger, depending on the specific requirements of the application.

--In case of sterilization, thanks to aseptic filling machines (aseptic cartons, aseptic bags...) , the product can be packed in barrels or boxes of aseptic bags and at the same time in any type of hot or cold filling machine (glass, PET, cans, BIB).

• India｜5 T/h mango purée line (2014) - Double-stage pulping, smooth texture, high yield.
• Mexico｜10 T/h mango concentrate line (2012) - Triple-effect evaporation, 30% energy saving.
• Hainan, China｜5 T/h mango juice sterilization & aseptic filling line (2018) - Aseptic drum + retail packaging.
• Guangdong, China｜5 T/h mango juice sterilization & aseptic filling line (2018) - Regional mid-capacity project.
• Guangxi, China｜6 T/h mango purée line (2021) - Medium-capacity line covering key processing stages.
• Germany｜5 T/h mango/banana purée line (2019) - Special process for high-viscosity fruit pulp.

Q1: What is the difference between Hot Break and Cold Break?
Hot Break (85–95℃) produces higher viscosity paste, suitable for ketchup. Cold Break (65–75℃) preserves fresh flavor and is used for juice and lighter sauces.

Q2: What is the typical capacity range?
From 100 tons/day to 1,000 tons/day, depending on project scale.

Q3: What packaging formats are available?
200L aseptic bags in drums, 1000L IBC tanks, PET/glass bottles, cans, and sachets.

Hot Tags: mango processing line, China mango processing line manufacturers, suppliers, Apricot Processing Line, Coconut Processing Line, Mango Processing Line, Peach Processing Line, Plum Processing Line, Tomato Processing Line