Your Professional Aseptic Filling Machines Supplier!
Founded in 2008, Shanghai Chase has been devoting to food processing equipment manufacturing for more than 20 years. The company focuses on the manufacturing of fruit and vegetable deep processing production line, concentrated juice production line, NFC pure fruit juice production line and other equipment, as well as high temperature sterilization and aseptic bag filling equipment. Shanghai Chase always adheres to the integrity management, takes the customer demand as the guide, and customizes personalized equipment and turnkey project for customers.
Why Choose Us
Professional Team
We have a technical and after-sales service team of over 50 people, boasting extensive industry experience and efficient execution. This cross-functional team encompasses key departments such as sales, procurement, design, manufacturing, quality assurance, and scheduling, providing comprehensive support throughout the entire project lifecycle, from project consultation and design to product manufacturing and final delivery.
Advanced Production Equipment
We are equipped with advanced mechanized production equipment including laser welding machines, precision pipe cutting machines, plate shearing machines, and press brakes. During the structural installation phase of each device we strictly control the dimensional accuracy; this is not only the basis for creating high-quality equipment but also helps improve both the smoothness of the equipment's appearance and its operational stability.
Customized Services
We thoroughly analyze every detail of our customers' individual needs and offer a variety of flexible solutions to ensure they are fully met. For urgent orders or special designs, we also provide efficient customized services to ensure timely completion of projects with high quality.
Professional Certifications
We have obtained over 40 patents and hold multiple CE certifications, ISO 9001 quality management system certifications, as well as certifications from international organizations such as SGS and BV. This fully demonstrates our high standards for product quality and compliance.
Specification
|
Model |
BIB filling machine |
Measurement methods |
Select a configuration based on materials |
|
Scope of application |
Fruit and vegetable juice, milk, wine, oil and other liquid materials or concentrate sauce and other liquidity with particles |
Filling range |
2-30L（Free to set） |
|
Material |
SUS304 |
Filling accuracy tolerence |
±0.5% |
|
Production capacity |
50-300bag/h |
Power |
1.1kw |
|
Voltage |
380V 50HZ |
Equipment weight |
160kg |
|
Core components |
Filling valve set, flow meter, pump, Airtac cylinder, Siemens touch screen and PLC control |
The equipment size |
L600×W875×H1560（mm） |
|
Degree of automation |
Semi-automatic |
Transport packaging |
Air bubble film and wooden case |
|
Applicable industry |
Fruit and vegetable beverage processing plant winery production plant |
Compressed air pressure |
0.5-0.8Mpa |
Aseptic Filling Machines Key Features
High-quality Food-grade Steel Construction: The machine is built using high-quality materials to ensure durability and longevity.
Stable Packaging Molding: The machine is designed to adapt to various packaging materials, ensuring consistent and reliable packaging results.
Low Loss Rate Of Packaging Materials: The aseptic filling process minimizes product waste, optimizing efficiency and cost-effectiveness.
Precise Measurements And Low Power Consumption: The machine is equipped with advanced technology to ensure accurate filling volumes while minimizing energy consumption.
User-friendly Interface: The large-screen interface makes it easy to operate and monitor the machine's performance.
Components From Well-known Brands: The machine incorporates components from reputable brands, ensuring reliability and performance.
Advanced Aseptic System: The machine is equipped with an advanced aseptic system that provides multiple layers of protection against contamination, safeguarding the integrity of the packaged products.
Perfect After-sales Service: We provides comprehensive after-sales support, ensuring customer satisfaction and smooth operation of the machine.
Types of Aseptic Filling Machines
Cold Aseptic Filling Machines
These unique fillers simply exploit refrigeration to protect your products and packaging containers from microbial contamination. They are specialized in bottle products whose quality may degrade when exposed to high heat.
Hot Aseptic Filling Machines
These aseptic processing machines continue to stand out to date thanks to their high success rate and broad product range. These fillers come fitted with heating systems, which typically heat your product, packaging containers as well as packaging area at temperatures approximately over 130 °C.
Aseptic Form-Fill-Seal (FFS) Machines
These machines commence their operations by generating germ-free containers, which hold your sterilized product. They conclude their operation by securing the seals of your packaged products to avert contamination post-filling. Aseptic form-fill-seal machines reign supreme in industries dealing with liquid formulations, dairy-based beverages, and sensitive cosmetics among others.
Aseptic Bag Filling Machines
Aseptic bag fillers are custom-made to help you package liquid and semifluid products without risking the entry of contaminants into their packaging bags. These fillers can accommodate small-sized pre-sterilized bags as well as high-volume pre-sterilized bags with capacities of up to 200 liters.
Liquid Aseptic Filling Machines
Liquid aseptic fillers are tailored to generate and maintain hygienic conditions during liquid product packaging. They guarantee zero microbial contamination risk since they utilize distinct sterilization chambers to get rid of impurities in the product as well as the respective containers.
Powder Aseptic Filling Machines
These machines are reinforced with sterilization equipment, which helps them create an aseptic atmosphere thus facilitating the germ-free filling of sterile powders. These powders include antibiotics and powdered dairy products. You can opt for a different aseptic powder filler depending on your production scale.
UHT Aseptic Filling Machines
UHT aseptic fillers are engineered to elongate the shelf-life of sensitive products like shelf-stable milk. They accomplish this by exploiting extremely high temperatures to dislodge pollutants from your product and packaging containers.
Key Components of Aseptic Filling Machines
Sterilization System
A crucial aspect of aseptic filling machines is the sterilization system. Aseptic filling machines incorporate innovative sterilization methods, such as hydrogen peroxide vapor or steam, to ensure the complete elimination of microorganisms from both the product and the packaging materials.
Filling System
The filling system of aseptic filling machines ensures precise and hygienic product filling. Aseptic filling machines utilize advanced technologies, including volumetric or gravimetric filling methods, to ensure accurate dosing and minimal product wastage.
Packaging System
After the product is filled, it moves to the packaging system for sealing and labeling. Aseptic filling machine aseptic filling machines are equipped with highly efficient sealing systems that guarantee product integrity and prevent any form of contamination during the packaging process.
Materials That Can Be Packaged by Aseptic Filling Machines
Glass
Glass containers are tremendously revered since they exhibit an unrivaled level of contaminants blocking. Borosilicate glass is especially favored due to its impressive chemical resistance and regulatory acceptance. It is used to package sensitive medications, cosmetics, and even food products.
Plastic
Plastic containers are becoming the go-to solution for aseptic packaging thanks to their lightweight and impressive barrier properties. The most heavily relied upon plastics are: Polyethylene terephthalate (PET). Cyclic olefin copolymer (COC).
Metal
Metal containers are often preferred when packaging sterile products that need protection against physical damage. This material is not as commonly used as glass and plastic due to its limited transparency.
Aseptic Filling Machines Filling Process Steps
The product to be packaged is decontaminated using elaborate techniques like thermal sterilization and filtration. Sterilization is undertaken until you achieve a desirable or acceptable microbial concentration level. Your designated containers are purified using the aseptic techniques discussed above.
After the desired sterility level has been achieved, the pre-sterilized product as well as the pre-sterilized containers are ferried to a filling station. Sterilized transfer equipment is utilized and the filling station is sterilized in advance. The sterilized product is injected into the cleansed containers with the aid of sterilized filling nozzles.
Once the containers are dispensed with the right portion of the product, they are capped using pre-sterilized stoppers. This is done instantaneously to deny airborne contaminants the chance and time to contaminate your bottled products.
The well-bottled and capped products are ferried to other components of the production line. They are undertaken through secondary packaging processes such as labeling and palletization.
Customization Process
Communication
Please provide detailed specifications so that we can have further professional discussions.
Production Execution
Based on the confirmed design, we will strictly implement a refined production process and enforce strict quality control measures at each stage to ensure high consistency and accuracy of the product.
Quality Inspection and Packaging
After the product is produced, we will conduct a comprehensive and systematic quality inspection process to ensure that all products meet established quality standards. We will customize the packaging according to your specific needs.
Delivery Arrangement
We will strictly abide by the terms of the contract and complete timely delivery of the product within the agreed timeframe to ensure that your time requirements are met.
Packaging and Shipping
|
Packaging |
Wrap and seal with plastic film and put in wooden case (optional) for international transportation. |
|
Transportation methods |
Road transport, rail transport, sea transport, air transport |
Our Certificate
FAQ
Shanghai Chase Industrial Co., Ltd. is one of the most professional aseptic bag filling machines manufacturers and suppliers in China, featured by quality products and good price. Please rest assured to buy high capacity aseptic bag filling machines from our factory. Customized orders are welcome.
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