Your Professional Evaporators Supplier!
Founded in 2008, Shanghai Chase has been devoting to food processing equipment manufacturing for more than 20 years. The company focuses on the manufacturing of fruit and vegetable deep processing production line, concentrated juice production line, NFC pure fruit juice production line and other equipment, as well as high temperature sterilization and aseptic bag filling equipment. Shanghai Chase always adheres to the integrity management, takes the customer demand as the guide, and customizes personalized equipment and turnkey project for customers.
Why Choose Us
Professional Team
We have a technical and after-sales service team of over 50 people, boasting extensive industry experience and efficient execution. This cross-functional team encompasses key departments such as sales, procurement, design, manufacturing, quality assurance, and scheduling, providing comprehensive support throughout the entire project lifecycle, from project consultation and design to product manufacturing and final delivery.
Advanced Production Equipment
We are equipped with advanced mechanized production equipment including laser welding machines, precision pipe cutting machines, plate shearing machines, and press brakes. During the structural installation phase of each device we strictly control the dimensional accuracy; this is not only the basis for creating high-quality equipment but also helps improve both the smoothness of the equipment's appearance and its operational stability.
Customized Services
We thoroughly analyze every detail of our customers' individual needs and offer a variety of flexible solutions to ensure they are fully met. For urgent orders or special designs, we also provide efficient customized services to ensure timely completion of projects with high quality.
Professional Certifications
We have obtained over 40 patents and hold multiple CE certifications, ISO 9001 quality management system certifications, as well as certifications from international organizations such as SGS and BV. This fully demonstrates our high standards for product quality and compliance.
Specification
|
Model |
The evaporation capacity(L/H) |
KG/H |
（KW） |
Size(mm) |
|
CXP-NS-JM2000 |
2000 |
800 |
60 |
8000×3900×9600(mm) |
|
CXP-NS-JM3000 |
3000 |
900 |
90 |
8000×4800×9600(mm) |
|
CXP-NS-JM4500 |
4500 |
1300 |
120 |
12000×8000×10000(mm) |
|
CXP-NS-JM6000 |
6000 |
1800 |
150 |
13000×9000×11000(mm) |
Energy Efficiency: Certain types of evaporators, such as multiple effect evaporators, are highly energy-efficient. Using the vapor from one stage to heat the next, significantly reduces the energy consumption.
Cost-Effective: Evaporators reduce the volume of liquid, thereby lowering transportation and disposal costs, especially in industries like wastewater treatment.
Versatility: Evaporators can handle a wide range of liquids, from water to solvents, making them adaptable across industries.
Resource Recovery: In many industries, evaporators aid in recovering valuable components, whether it's freshwater in desalination or essential oils in the perfume industry.
Improved Product Quality: In food processing, the concentration of products using evaporators helps retain flavors and nutrients while reducing spoilage.
Types of Evaporators
Falling Film Evaporator
In Falling Film Evaporators the liquid flows downwards in the form of a film along with the vapors at the core in a parallel flow. The film mechanism and low residence time makes this evaporator ideally suited to heat sensitive non-salting and non-crystallizing solutions.
Force Circulation Evaporators
Forced Circulation Evaporators are short tube evaporators and are ideally used when the boiling of feed liquid on the heating surfaces is to be avoided due to the salting and fouling characteristics of the liquid. Hence in these evaporators the flow velocity in the tubes is kept very high.
Batch Evaporators
Batch evaporators are filled with the dilute material, heat is applied, and the material is gradually concentrated to the desired point by the application of heat and removal of vapors.
Scraped Surface Evaporators
This Evaporator Usually selected for products which are highly viscous or in paste / syrup forms products having a tendency to scale or salt out during evaporation can also be handled in this evaporator.
Wiped Film Evaporators
These WFE evaporators have found a niche in difficult evaporation operations. Though this style evaporator can be used in almost any application, the WFE excels in distillation steps where products are heat sensitive, viscous, tend to foul heated surfaces, or are high temperature boiling.
Thin Film Evaporators
With Thin Film Distillation, a substantial decrease of boiling temperature is obtained by reducing the operating pressure. This allows thermal separation of products that would be destroyed by conventional vacuum distillation (pot still or distillation column) because of the necessary high temperatures and long residence time.
Key Components of Evaporators
Heat Source
This could be steam, gas, or even solar energy, depending on the type of evaporator and its application.
Heat Exchanger
The area where the heat is transferred from the source to the liquid.
Vapor Separator
A chamber where the vapor and the remaining liquid are separated.
Condenser
In some systems, the vapor is condensed back into liquid form for reuse.
Basic Principles of Evaporators
Evaporators are used in industries to concentrate the product through the process of evaporate water . Evaporators can be in range of single effect to seven effects which depends upon the volume of product to be process through the evaporators.
The technology is based on basic principle of reduction of quantity by concentrating the Product and subsequently separation of water. Product effluent is fed to the evaporator to concentrate up to concentrate up to 30% to 90% solids concentration. The total process is under vacuum and the vapors generated in the system are re-used to economize steam consumption in multiple effect evaporation system with the help of thermal vapor recompression system. The thermal vapor recompression use vapors generated in the evaporator and compressed it by steam and the compressed vapors are used as heating medium in the evaporator, reuse of vapors as a heating media reduces the steam consumption makes evaporators much economical than other traditional methods of evaporation .
Industrial Applications of Evaporators
Food and Beverage Industry
Evaporators are widely useful in food processing to concentrate liquids such as milk, fruit juices, and sauces. In dairy plants, for example, evaporators are essential for producing condensed milk and powdered milk. These devices help remove water content while retaining the essential nutrients and flavors of the product. In sugar production, evaporators play a critical role in concentrating the sugarcane juice by evaporating water content, leading to the crystallization of sugar.
Chemical and Pharmaceutical Industry
The pharmaceutical sector uses evaporators for solvent recovery, concentrating drug compounds, and drying purposes. Since many pharmaceutical products are sensitive to heat, evaporators like falling film or forced circulation models are preferred for their ability to operate at lower temperatures while still effectively removing solvents. In the chemical industry, evaporators are vital for the production of chemicals by concentrating solutions or removing unwanted solvents.
HVAC and Refrigeration Systems
Evaporators are a fundamental part of refrigeration systems. The evaporator coil in refrigerators or air conditioners absorbs heat from the environment or cools the material, leading to the evaporation of the refrigerant. This cooling effect is what keeps your home cool or preserves your food. In industrial refrigeration systems, evaporators are useful in maintaining temperatures for cold storage, food processing plants, and even ice-making systems.
Desalination Plants
Evaporators, particularly multiple-effect evaporators, are key players in desalination. By evaporating seawater and condensing the vapor, produces fresh water. This process helps meet the growing global demand for potable water, especially in arid regions.
Wastewater Treatment
Evaporators are also useful in treating wastewater, especially in industries where liquid waste contains valuable resources that need to be recovered. Through evaporation, these valuable components are concentrated and can be reused, reducing waste and promoting sustainability.
Customization Process
Communication
Please provide detailed specifications so that we can have further professional discussions.
Production Execution
Based on the confirmed design, we will strictly implement a refined production process and enforce strict quality control measures at each stage to ensure high consistency and accuracy of the product.
Quality Inspection and Packaging
After the product is produced, we will conduct a comprehensive and systematic quality inspection process to ensure that all products meet established quality standards. We will customize the packaging according to your specific needs.
Delivery Arrangement
We will strictly abide by the terms of the contract and complete timely delivery of the product within the agreed timeframe to ensure that your time requirements are met.
Packaging and Shipping
|
Packaging |
Wrap and seal with plastic film and put in wooden case (optional) for international transportation. |
|
Transportation methods |
Road transport, rail transport, sea transport, air transport |
Our Certificate
FAQ
Shanghai Chase Industrial Co., Ltd. is one of the most professional evaporators manufacturers and suppliers in China, featured by quality products and good price. Please rest assured to buy high capacity evaporators from our factory. Customized orders are welcome.
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