Shanghai Chase Industrial Co., Ltd. is one of the most reliable manufacturers and suppliers of citrus concentrate processing line in China, also supports customized service. Welcome to buy industrial citrus concentrate processing line at competitive price from our factory. For quotation, contact us now.
Introduction
We provide turnkey citrus concentrate processing lines, covering the full process from fruit reception, extraction, enzymatic treatment, clarification, evaporation to aseptic packaging. Orange and citrus concentrates are among the most traded fruit juices worldwide, widely used in beverages, dairy products, confectionery, and food manufacturing.
Our lines are designed for industrial-scale production, with typical daily capacities ranging from 30T/day to 500T/day. With advanced extraction, enzymatic clarification, and multi-effect evaporation systems, juice yield can reach 65–75% of fresh fruit weight, with final concentrate at 65–70°Bx, ensuring natural flavor, stable quality, and compliance with international export standards.
Applications
- Orange Juice Concentrate – 65–70°Bx, packed in 200L aseptic drums or 1000L IBCs, shelf life 18–24 months.
- Grapefruit Concentrate – Balanced acidity, suitable for blending and export markets.
- Lemon Concentrate – High acidity, widely used in beverages, flavoring, and food applications.
Technology Flow
Citrus Reception → Washing & Sorting → Peeling & Segment Membrane Removal → juicing → Rough Filtration → Enzymatic Treatment (pectin decomposition) → Fine Filtration (Decanter /Ultrafiltration) → Multi-effect Falling-Film Evaporation → UHT Sterilization → Aseptic Filling
Core Functional Modules
- Washing & Sorting Line: High-pressure spray + drum screening, removing pesticide residues and impurities, grading and selecting high-quality fruits.
- Peeling & Segment Membrane Removal Unit: Automatic peeling, reducing pulp waste, synchronously removing bitter segment membranes to improve juice taste.
- Juice Extractor (Cup / Belt Press) : Efficient juice extraction, yield 65–75%.
- Enzymatic Reactor: Adding pectinase to decompose pectin in juice, preparing for subsequent clarification.
- Multi-effect Falling-Film Evaporator: 3–5 effect low-temperature evaporation (50–60℃), reducing flavor loss, high concentration efficiency.
- Ultrafiltration System: 0.1–0.2μm membrane filtration, removing tiny particles to obtain clear and transparent concentrate.
- UHT Sterilizer + Aseptic Filling Machine: Instant high-temperature sterilization (135℃, 3–5s) + aseptic filling, extending shelf life.
Projects
- Morocco, 2009: Citrus Concentrate Beverage Production Line
- Sichuan, China in 2016: Orange Processing Production Line
- Yichang, China in 2022: 200T/day NFC orange juice line for a leading beverage company.
FAQ
Q1: How does the concentration ratio of citrus concentrate juice correspond to °Brix?
A1: The conventional concentration ratio is 6–8 times, corresponding to 60–65°Brix; if low-concentration concentrate is required, 5–6 times concentration (55–60°Brix) can be customized.
Q2: How does multi-effect evaporation avoid burnt taste in the concentrate?
A2: Adopting a falling-film evaporation structure, the juice forms a thin film on the inner wall of the heating tube for rapid evaporation, avoiding long-term stay in high-temperature areas, and controlling the evaporation temperature ≤60℃ to prevent carbonization of flavor substances.
Q3: How to store the concentrate if it is not used up after opening?
A3: After opening, it should be sealed and refrigerated immediately (5–10℃) and used within 30 days to avoid microbial contamination.
Why Choose Us
✔ Strong Manufacturing Capacity
- 8,000㎡ production base with independent design, machining, and assembly workshops
- 15+ years of experience in fruit processing equipment
- Strict quality management system, testing before delivery
✔ Extensive Project Experience
- Citrus projects delivered in China, Central Asia, Africa, South America
- Trusted by repeat clients with positive references
- Support for customer factory visits or remote inspections
✔ Comprehensive Technical Support
- Free process design and plant layout drawings
- Overseas installation & commissioning
- Lifetime technical support with 7×24h online service
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