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Introduction
Adopting an integrated compact assembly structure, our pasteurizer machine integrates all functional modules as a whole, featuring a small footprint, convenient transportation, effortless installation and commissioning. It is an ideal sterilization equipment for small and medium-sized food processing factories, beverage production lines and pharmaceutical preparation workshops, meeting hygienic production standards and efficient processing demands.
Core Advantages
Outstanding Thermal Efficiency & Energy Saving: The pasteurizer machine is equipped with a high-efficiency heat exchange system, which can recover over 85% of heat energy after material heating. It greatly reduces steam and energy consumption, lowers production costs, and achieves green and efficient production while ensuring stable sterilization effects.
Mild Sterilization, Retain Material Nutrition & Flavor: Featuring a small temperature difference between heating medium and raw materials, it realizes gentle and uniform heating without damaging the nutritional ingredients, original flavor and color of materials. The heat exchange tube adopts high-quality corrugated pipe design, making materials and heat exchange medium run in a turbulent state, which not only improves heat exchange efficiency but also reduces scaling risk, effectively prolonging the continuous working time of the equipment.
High Degree of Automation & Intelligent Operation: The whole production process is fully automated, including equipment CIP cleaning, pipeline pre-sterilization, material pasteurization, constant temperature holding and cooling molding. All operation parameters can be automatically controlled, adjusted and recorded in real time, reducing manual operation errors and realizing unmanned intelligent production.
Accurate & Reliable Temperature Control: The system carries out precise automatic monitoring and regulation on key parameters affecting sterilization effects, such as steam pressure, hot water flow, material flow rate and sterilization temperature. The temperature control error is controlled within an extremely small range, ensuring stable and consistent pasteurization effects and avoiding quality deviation of finished products.
Sanitary Grade Design, Ensure Production Safety: The inner wall of material pipelines is polished with advanced food-grade polishing technology, and pipeline welding adopts automatic argon arc welding to avoid hygienic dead corners. The pipeline layout is optimized to realize full-automatic CIP cleaning and overall equipment disinfection, fully meeting food hygienic standards and completely eliminating secondary pollution risks of materials.
Wide Applicability & Strong Compatibility: It supports adjustable sterilization temperature and holding time, suitable for pasteurization processes of different liquid materials. It can be flexibly matched with front-end filling equipment and back-end packaging production lines, realizing continuous and efficient assembly line production.
Working Principle
The working principle of pasteurization is based on the thermal sensitivity of microorganisms: within a specific temperature range, pathogenic bacteria and harmful microorganisms are not resistant to high temperatures, while the nutritional components and active substances of liquid materials have strong heat tolerance at medium and low temperatures. Our pasteurizer machine utilizes this characteristic, adopting the mainstream high-temperature short-time (HTST) pasteurization process (supports low-temperature long-time (LTLT) pasteurization as well).
By controlling appropriate heating temperature and constant temperature holding time, the equipment can completely kill pathogenic bacteria, spoilage bacteria and other harmful microorganisms in materials, without destroying the nutritional value, natural flavor and taste of raw materials. This strict and mild processing technology effectively blocks material deterioration, greatly extends the shelf life of finished products, and retains the original quality of materials to the greatest extent.
Our pasteurizer machine preferably adopts a built-in tube-type heat exchange sterilization system, which features stable operation under suitable pressure and temperature conditions, with continuous working time up to over 8 hours. Compared with traditional sterilization equipment, it has higher operation stability, better sterilization effect and wider application scenarios in food and beverage processing industries.
Dedicated Pasteurizer for Dairy & Beverage
As a core equipment for cold fresh food and beverage processing, our pasteurizer machine is the first choice for dairy processing, especially fresh milk pasteurization. It perfectly balances sterilization effect and material quality, solving the contradiction between food safety and nutritional retention. With stable performance, simple maintenance and hygienic design, it helps processing enterprises achieve standardized, hygienic and efficient production, and enhance product market competitiveness.
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