Shanghai Chase Industrial Co., Ltd. is one of the most reliable manufacturers and suppliers of Tubular Sterilizer in China, also supports customized service. Welcome to buy industrial Tubular Sterilizer at competitive price from our factory. For quotation, contact us now.
The Shanghai Chase tubular sterilizer uses a tubular heat exchanger for continuous thermal processing of liquid and semi-liquid foods. Heating temperature, holding time and cooling conditions are selected together for the material and the downstream filling process.
Material and processing requirements
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Material
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Processing considerations
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Fruit juices and beverages
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NFC juices and other prepared liquid products without large particles.
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Refined fruit purees
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Mango, peach and similar purees after refining. Viscosity and remaining fibre affect equipment selection.
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Concentrated fruit juices
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Suitability depends on concentration and viscosity at the processing temperature.
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Dairy products
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Select the thermal process for the product formulation and intended storage conditions.
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Equipment features and configuration
✔ One manufacturer: Shanghai Chase manufactures both tubular sterilizers and aseptic bag fillers. When we supply both machines, you can work with one supplier on equipment connections, maintenance and troubleshooting.
✔ Branded components: Key components come from brands including Spirax Sarco, Siemens and JUMO.
✔ Automatic recirculation: Product automatically returns for recirculation if its temperature falls below the setpoint.
✔ Heat recovery and insulation: An independent system recovers process heat. The holding section uses a single insulated tube to retain heat during holding.
✔ Precise temperature control: Control accuracy can reach ±0.5°C when the steam supply meets the equipment requirements.
✔ Reduced fouling risk: The design combines a larger heat transfer area with piping that maintains higher product velocity to help reduce deposits and scorching inside the tubes.
✔ Dedicated high power CIP: An independent CIP system provides automatic cleaning in place. Automatic SIP is also built into the sterilizer.
✔ Twin screw product pump: The sterilizer uses a twin screw pump to convey the product.
Working principle and processing sequence
The product is pumped through tubular heat exchangers, heated to the selected temperature and passed through a holding tube before cooling. Temperature and holding time must be considered together; one setting does not suit every product.
- Feed prepared product into the sterilizer.
- Preheat, then heat to the selected processing temperature.
- Hold at the specified temperature for the required time.
- Cool to the temperature required by the downstream filling process.
Technical specifications
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Item
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Specification
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Processing capacity
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1,000-10,000 L/h; capacity can be customized to the required duty.
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Processing temperature
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85-140°C, selected according to the material and holding time.
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Holding time
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Configured for the material, processing temperature and product flow rate.
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Product type
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Suitable liquid and semi-liquid products without large particles.
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Heat exchanger
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Tubular.
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Heating medium
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Superheated water in a steam-heated water circuit.
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Control system
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PLC + HMI.
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Cleaning and sterilization
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Built-in automatic CIP/SIP.
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Aseptic buffer tank
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Optional.
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About Shanghai Chase
Shanghai Chase manufactures food-processing equipment and supplies complete processing lines. Our factory is in Kunshan, Jiangsu, with workshops for machining, assembly and testing.
The factory has CNC machining, welding, polishing and inspection equipment. Our project services include installation and commissioning, followed by spare parts and remote technical support after delivery.
Installation, commissioning and after-sales services
FAQ
Is an aseptic buffer tank required?
No. An aseptic buffer tank is optional. The sterilizer can connect directly to the selected filling system when the line arrangement allows, or use an aseptic buffer tank where the process requires one.
How are capacity and thermal settings selected?
The 1,000-10,000 L/h range covers different equipment configurations, not the operating range of every unit. Selection depends on the material, required flow rate, temperature and holding time, together with the downstream filling requirements.
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