Driven by healthy consumption upgrades, the market for NFC apple juice and similar products continues to expand. Enterprises building production lines often face pain points such as poor equipment connection, mismatched capacity, high loss rates, and difficulty meeting compliance standards. Shanghai Chase's end-to-end apple juice production line solutions, centered on "customization + full-process adaptation", cover all links from raw material processing to finished product delivery, helping enterprises improve efficiency, enhance quality, and achieve compliant production.
Core Production Links: Equipment Empowerment & Precise Adaptation
1. Raw Material Pretreatment: Securing Quality from the Source
Equipped with intelligent sorters + two-stage washers: The sorting technology significantly improves the accuracy of defective product screening, adapting to apples of different sizes. High-pressure spray, brush cleaning, and hot alkali water circulation effectively remove pesticide residues and impurities, ensuring raw material cleanliness from the start.
2. Crushing & Refined Beating: Integrated Quality & Efficiency Enhancement
Adopting specialized crushing machines to complete the crushing process efficiently, avoiding pulp oxidation and browning caused by redundant operations, and reducing intermediate losses. The supporting refined beaters refine pulp particles through multi-stage screens, efficiently removing crude fiber and pomace-improving juice texture, boosting subsequent filtration efficiency, increasing juice yield compared to traditional equipment, and further reducing raw material loss.
3. Clarification & Sterilization: Balancing Safety & Natural Flavor
Multi-stage filtration + membrane separation systems effectively remove suspended particles, keeping juice clear without additional clarifiers. Combined with UHT (Ultra-High Temperature) instant sterilization technology, it completely eliminates harmful microorganisms while maximizing the retention of natural nutrients and flavors of apples, achieving dual protection of safety and taste.
4. Aseptic Bag Filling & Closed-Loop Cleaning: Ensuring Storage & Efficiency
Equipped with special aseptic bag filling machines, adapting to multiple specifications of aseptic bags to meet both small-batch customization and large-scale production needs-with high filling accuracy and good sealing. The supporting CIP (Clean-in-Place) system enables comprehensive disinfection of equipment chambers and pipelines without manual disassembly, avoiding cross-contamination, improving water utilization efficiency, and balancing efficient production with environmental protection requirements.
Core Advantages of the Solution: Adapting to Full-Scenario Needs
Customized Adaptation: Flexibly customized according to different capacity scales, product types (NFC clear juice/turbid juice/concentrated juice, etc.) and aseptic bag specifications. Modular design supports later upgrading and expansion, meeting the diverse needs of start-ups and leading enterprises.
Cost Reduction & Efficiency Enhancement: High automation reduces manual input significantly, while lowering energy consumption and raw material loss-helping enterprises reduce production costs and improve comprehensive benefits.
Compliance Assurance: Core components meet relevant international certification standards, and the entire process complies with food production regulations, assisting enterprises in quickly passing relevant qualifications without additional modifications.
One-Stop Service: Full-Cycle Support
Shanghai Chase provides full-cycle services including solution design, equipment manufacturing, installation and commissioning, staff training, and after-sales maintenance-with 24-hour after-sales response, long-term quality assurance, and lifelong technical support. We have provided customized solutions for numerous juice enterprises, helping customers achieve steady capacity growth and continuous product reputation optimization.