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How Is Children's Autumn Pear Paste Mass-Produced Industrially?

Mar 09, 2023 Leave a message

We all know that autumn pear paste is made by boiling pears with ingredients like Fritillaria cirrhosa, rock sugar, and honey. Pears in autumn are exceptionally sweet and belong to "cool-natured" fruits in traditional Chinese food theory-they are highly beneficial for the lungs and respiratory system, making them perfect for consumption in autumn. Regular intake of autumn pear paste during autumn can moisten the lungs, relieve dryness, clear heat, promote fluid production, and reduce phlegm and cough. Additionally, it can aid digestion and regulate bowel movements. But do you know how industrial production lines for children's autumn pear paste achieve mass production?

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Below is a detailed breakdown of the production process for a children's autumn pear paste production line (focusing on concentrated pear paste):

1. Harvesting

Fresh pears are harvested and sorted (manually or by machine) to remove rotten ones, retaining only high-quality fruits. A grading machine is used to separate pears by size for differentiated processing.

2. Cleaning

Fresh pears undergo multiple rounds of automated cleaning using a bubble and spray washer to remove dirt and impurities.

3. Chopping & Juicing

A hammer crusher crushes the pears into granular pulp.

The pulp is then sent to a belt press to extract clear pear juice.

4. Filtration

The pressed pear juice is filtered using a vibrating filter to remove residues, resulting in clear juice ready for concentration.

5. Concentration

The clear pear juice is transferred to a low-temperature concentration pot. Low-temperature evaporation helps better preserve the paste's natural taste and nutritional value.

6. Sterilization

A UHT (Ultra-High Temperature) instant sterilizer is used. After setting the temperature, the concentrated pear paste flows through the machine's pipelines for a few seconds to complete the instant sterilization process.

7. Filling

The sterilized original concentrated pear paste is filled into 220L aseptic bags using a aseptic bag filling machine. This packaging allows the paste to be stored at room temperature for 18 months, facilitating transportation, repackaging, and the production of small-batch products (e.g., small bottles for children).

 

A similar production process can be used to manufacture most pear-based products on the market, such as:

 

Loquat autumn pear paste

Freshly pressed crisp pear extract

Pure pear paste

Original-flavor pear paste

 

There are many brands of autumn pear paste available. How to choose a high-quality one, especially for children?

First, check the appearance

A high-quality autumn pear paste should be thick, golden-yellow or orange-yellow, and glossy. Poor-quality (stale) paste may be less viscous, dull in color (e.g., pale yellow), or lack luster.

Second, check the packaging

The outer packaging should be well-made, sturdy, with clear printing, bright colors, and legible text (no typos, missing words, or alterations).

Additional tips for children's autumn pear paste

Check the ingredient list: Prioritize products where "pear" is the main (or only) ingredient. Avoid those with added white granulated sugar, high-fructose corn syrup, artificial flavors, or preservatives-these can burden children's delicate digestive systems. If honey is listed as an ingredient, note that it is not suitable for infants under 1 year old (honey may contain Clostridium botulinum spores).

Check texture and taste: High-quality children's autumn pear paste should be fine and smooth (no gritty texture) and dissolve evenly when mixed with water. It should have a natural pear aroma, with no sour, bitter, or burnt tastes. Avoid overly sweet products, as excessive sugar can increase the risk of tooth decay or picky eating in children.

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