Coconut Water Processing Line
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Coconut Water Processing Line

Coconut Water Processing Line

We provide complete coconut water processing lines designed for industrial-scale production. The system covers every step from raw coconut preparation to filling and storage.

Shanghai Chase Industrial Co., Ltd. is one of the most reliable manufacturers and suppliers of coconut water processing line in China, also supports customized service. Welcome to buy industrial coconut water processing line at competitive price from our factory. For quotation, contact us now.

 

Introduction

 

We provide complete coconut water processing lines designed for industrial-scale production. The system covers every step from raw coconut preparation to filling and storage. By adopting advanced filtration and sterilization technologies, the line ensures product safety, long shelf life, and excellent flavor retention. It is widely applied in beverage factories, food manufacturers, and export-oriented processing plants.

Typical line capacities range from 10 to 50 tons per hour, which equals approximately 7,000–40,000 coconuts per hour. The recovery rate of coconut water can reach over 95%, and all equipment is constructed with food-grade stainless steel (304/316L).

 

Application Fields

 

NFC Coconut Water (Not From Concentrate)

  • Aseptic packs: up to 12 months shelf life at ambient temperature
  • Cold-chain bottled products: 30–45 days shelf life under refrigeration
  • Cold-chain bagged products: form-fill-seal frozen bags stored at -18℃, shelf life 18–24 months

 

Concentrated Coconut Water

  • Aseptic bulk packs: 200L / 1000L bags, 12 months shelf life at ambient temperature
  • Frozen packaging: stored at -18℃, shelf life 18–24 months, suitable for reconstitution and further processing

 

Technology Flow

 

De-husking → Cracking & Drilling → Filtration & Clarification → (Evaporation) → Sterilization (UHT or Pasteurization) → Aseptic Filling / Cold-chain Filling

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Core Functional Modules

 

1.De-husking and Cracking Machines – Automatically adapt to different coconut sizes, ensuring high efficiency and reducing labor costs.

2.Filtration System – Multi-stage filtration removes fibers and impurities, ensuring clarity and preventing sedimentation.

3.Sterilization Systems

  • UHT sterilization at 135-140℃ for 2–4 seconds, suitable for aseptic filling with up to 12 months of shelf life.
  • Pasteurization at 60–95°C, suitable for cold-chain bagged products with up to 24 months of shelf life.

4.Filling and Packaging Units – Options include aseptic bag fillers, PET/glass bottle lines, and frozen bagging machines.

5.Auxiliary Systems – Fully automatic CIP cleaning system, PLC touch-screen control with remote monitoring, and integration with plant utilities.

 

Technical advantages

 

  • Industrial-scale capacity: 10–50 T/H, ≈ 7,000–40,000 coconuts/hour
  • High recovery yield: 95% of available coconut water
  • Multiple packaging options: aseptic, bottled cold-chain, and bagged cold-chain
  • Extended shelf life: 12 months (aseptic), 30–45 days (bottled cold-chain), 18–24 months (frozen bagged)
  • Hygienic design meeting CE, ISOstandards
  • Customized turnkey engineering solutions adapted to factory layout

 

FAQ

 

Q1: What is the typical capacity of your coconut water line?
Our lines are designed for medium to large-scale factories, typically 10–50 tons/hour, equivalent to processing about 7,000–40,000 coconuts per hour.

 

Q2: What packaging options are available?
We support aseptic bags (200L), PET bottles (250ml–1L), glass bottles, cans, and cold-chain bagging (-18℃ frozen bags).

 

Q3: How do you ensure product quality?
We apply two sterilization and filling methods depending on market needs:

UHT sterilization + aseptic filling: Product is heated to 120–136°C for a few seconds, then filled in a sterile environment. This ensures a shelf life of up to 12 months at ambient temperature, with natural flavor largely preserved.

Pasteurization + cold-chain filling: Product is treated at 60–95°C, then bottled or bagged for refrigerated distribution. This maintains a fresh-style taste, with a shelf life of 30–45 days in cold-chain bottles, or 18–24 months at -18℃ for frozen bagged products.

 

Q4: What is the shelf life of the products?

  • Aseptic packs: up to 12 months at ambient temperature
  • Cold-chain bottled products: 30–45 days refrigerated
  • Cold-chain bagged products: 18–24 months in -18℃ frozen storage

 

Project Cases

 

  • Indonesia, 2023 – Supplied a 20T/H coconut water and milk line for a leading food company, covering both bagged and aseptic packaging.
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  • Sri Lanka, 2024 – Implemented a complete NFC coconut water project including aseptic filling and frozen bagging, with shelf life up to 24 months in -18℃ storage.

 

Why Choose Us

 

Strong Manufacturing Capacity

  • More than 8,000㎡ production base, with independent design, machining, and assembly workshops
  • Experienced engineering team with 15+ years in food processing equipment
  • Strict quality management system, with factory testing before delivery

 

Extensive Project Experience

  • Overseas projects delivered across Southeast Asia, Africa, Middle East, and South America
  • Proven track record with high customer satisfaction and repeat orders
  • Customer references and factory visits (on-site or via video inspection) available

 

Comprehensive Technical Support

  • Free process design, plant layout
  • Overseas installation & commissioning service
  • Lifetime technical support, 7×24h online response

 

Call to Action

 

Looking to set up a high-capacity coconut water processing line with flexible packaging?
[Contact us today] for a customized turnkey solution.

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