Shanghai Chase Industrial Co., Ltd. is one of the most reliable manufacturers and suppliers of Tomato Sauce Processing Line in China, also supports customized service. Welcome to buy industrial Tomato Sauce Processing Line at competitive price from our factory. For quotation, contact us now.
Introduction
Shanghai Chase provides complete tomato sauce processing line solutions for the production of ketchup, tomato sauce and other formulated tomato products. The system is designed for stable continuous operation, integrating crushing, pulping, formulation, sterilization and filling into a flexible and efficient processing line.
Compared with tomato paste production, this line focuses on precise formulation control, consistent product taste and reliable packaging performance, making it suitable for end-product manufacturing plants.
Final Products
- Tomato sauce
- Ketchup
- Seasoned tomato products
- Tomato-based cooking sauces
- Blended sauces (tomato + other ingredients)
Technology Flow
Fresh Tomato → Washing → Sorting → Crushing → Preheating (Hot Break / Cold Break) → Pulping & Refining
→ Mixing & Formulation (Sugar, Salt, Vinegar, Additives) → Homogenization → Sterilization → Filling & Packing
Main Equipment Configuration
| Section | Equipment | Main Function |
|---|---|---|
| Pre-treatment | Bubble Washer | Removes dirt and impurities from tomatoes |
| Sorting Conveyor | Removes defective raw materials | |
| Crusher | Breaks tomatoes into pulp | |
| Preheater | Heats product to required temperature for viscosity control and efficient pulping | |
| Pulper / Refiner | Separates skin and seeds | |
| Mixing Tank | Blends ingredients for sauce formulation | |
| Dosing System | Controls precise addition of sugar, salt, etc. | |
| Texture Control | Homogenizer | Improves viscosity and texture stability |
| Thermal Section | Tubular Sterilizer | Ensures product safety |
| Filling | Sauce Filling Machine | Fills final products into containers |
| Auxiliary | CIP System | Enables automatic cleaning |
| Pumps & Tanks | Supports continuous production flow |
Technical advantages
1. Precise Formulation Control：The system is equipped with accurate dosing and mixing units to ensure consistent addition of sugar, salt, vinegar and other ingredients, maintaining stable taste and product quality across batches.
2. Stable Viscosity and Texture：Integrated homogenization and process control help achieve uniform texture and prevent phase separation during storage and transportation.
3. Flexible Raw Material Adaptation：The line can process both fresh tomatoes and tomato paste, allowing flexible production planning based on seasonal supply and cost considerations.
4. Continuous and Reliable Operation：All sections are designed for synchronized flow, reducing process interruptions and ensuring stable performance during long production hours.
Application Scenarios
- Tomato sauce production plants
- Ketchup manufacturing factories
- Food processing companies
- Ready-to-eat meal producers
FAQ
Q1: What is the difference between ketchup and tomato paste?
Ketchup is a finished condiment made from tomato paste, sugar, vinegar, and spices; paste is a semi-finished raw material.
Q2: What is the typical shelf life?
Hot-filled ketchup can reach 6–12 months at ambient temperature; retort-packed ketchup can last 12–18 months.
Q3: Can one line produce different flavored sauces?
Yes, with flexible batching systems, the line can produce ketchup, chili-tomato sauce, or other spice-flavored sauces.
Project Cases
- Saudi Arabia, 2015: 200T/day tomato ketchup & paste integrated line.
- Africa, 2018: 150T/day ketchup line with PET bottle filling.
- China, 2020: 5T/H ketchup line with sachet packaging for domestic market.
- 2010 – Algeria: 500T/day tomato & chili paste compound line.
Why Choose Us
✔ Strong Manufacturing Capacity
8,000㎡ production base with independent design, machining, and assembly workshops
15+ years of experience in food processing equipment
Testing before delivery under strict quality management system
✔ Extensive Project Experience
Ketchup & sauce projects in Asia, Africa, Middle East
Strong reputation with repeat clients
Support for customer factory visits or remote inspections
✔ Comprehensive Technical Support
Free process design and layout drawings
Overseas installation & commissioning
Lifetime technical support with 7×24h online service
Call to Action
Looking to build a tomato ketchup production plant?
[Contact us today] for a customized turnkey solution.
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